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Sta-Lok Fluid FittingsTABLE OF CONTENTSIntroduction ........................................ ........................................ ..................................1Featu res and Benefits ........................................ ........................................ ....................2Port Preparation, Installation and Removal TSB Cross References ........................................ ........................................ ............4Product Description and Pressure Systems ........................................ ............................5Beam Seal AdaptersSLAS1986 Port connection, Ring Locked to Beam Seal tube end ...............................6 - 7SLAS4383 Port connection, Ring Locked to Beam Seal Reducer tube end ..................8 - 9SLAS4200 Port connection, Ring Locked to Beam Seal tube end ................................10 - 11Flareless AdaptersSLAS4099 Port connection, Ring Locked to Flareless tube - 13SLF2002 Port connection, Ring Locked to Flareless Reducer tube end .......................14 - 15Flared AdaptersSLAS1985 Port connection, Ring Locked to Flared tube end ......................................16 - 17SLF3004 Port connection, Ring Locked to Flared Reducer tube end ...........................18 - 19SLAS5368 Port connection, Ring Locked to Spherical Flared tube end .......................20 - 21PlugsSLAS5103 Port connection, Ring Locked to plug end ........................................ ........22 - 23Metric Beam Seal AdaptersSLMA2111 Port connection, Ring Locked to Beam Seal tube end, Metric ...................24 - 25SLMA2112 Port connection, Ring Locked to 24 Flareless tube end, Metric ...............26 - 27SLMA2113 Port connection, Ring Locked to 60 Flareless tube end, Metric ................28 - 29SLMA2119 Port connection, Ring Locked to Beam Seal Reducer tube end, Metric ......30 - 31Insert LockringSLAS3077 Fluid boss insert assembly component ........................................ ...............32 - 33Fluid Boss InsertSLAS3078 Port connection, Ring Locked Fluid boss insert to adapter end ..................34 - 35Port DimensionsSLAS1300 Ring Locked Fluid connection ........................................ ...........................36 - 37SLAS4201 Ring Locked Fluid connection ........................................ ...........................38 - 39SLMA2110 Ring Locked Fluid connection, Metric ........................................ ..............40 - 41SLAS1958 Ring Locked Fluid connection, Insert ........................................ .................42 - 43AppendixInternational Specifications for Steels ........................................ ...................................44 - 45Other product groups ........................................ ........................................ .....................46Please contact Shur-Lok Corporation at (949) 474-6000 for any special designs or other standards not listed Fluid FittingsSta-Lok Fluid FittingsINTRODUCTIONThe Shur-Lok Corporation ...fastening the future for over 50 yearsOur proven performance record has been a result of acustomer oriented approach to meeting the increasingly complexrequirements of the industry for over 50 years. Our affiliate, Shur-Lok International was formed over 20 years ago to serve theEuropean aerospace and related industries. Like its counter-part, this operation has the capacity to design, manufacture andsupport the sale of Shur-Lok products offers customers with special design or applicationproblems the chance to utilize the special expertise of engineerswith years of concentrated experience in the design of specialtyfasteners. As a pioneer in the development of fastener compo-nents, we have logged an impressive record of successful solu-tions to the most complex problems. In fact, many of our productshave become industry is done at one of the most progressive andcontinuously evolving manufacturing facilities, where researchand development are encouraged. This modern manufacturingfacility provides Shur-Lok with a high degree of productionflexibility in meeting both large and small volume maximizing our resources, Shur-Lok has been able to investin new equipment while satisfying the just-in-time deliveryrequirements of industry. From the latest in computer numericallycontrolled (CNC) milling and turning machines to building ourown semi-automated assembly machines, Shur-Lok strives to takefull advantage of new advancements in manufacturing quality control is fundamental to Shur-Lok s designand manufacturing groups. As a result, our fasteners and componentshave adhered to the highest industry standards. By qualifying toMIL-Q-9858A, Shur-Lok continues to meet the requirements ofthe most comprehensive inspection system in use your fastener or component requirements, you llfind that Shur-Lok Corporation offers superior products, en-gineered for superior performance. Standing behind the productsand services we offer, our sales personnel retain an active rolefrom design to after sales service. For more information contactyour nearest Shur-Lok International, located to serve the growing requirements of theEuropean community, Shur-Lok International s facility inBelgium is fully staffed and equipped to manufacture anddistribute a full line of Shur-Lok products. Originally establishedin 1965, our European operation has enjoyed continual growthin their large headquarters pictured International is supported by sales representativesthroughout Europe and beyond; additionally it is uniquely qualified to provide expertise in the marketing of products tomany different countries. Our multi-lingual sales engineeringpersonnel are qualified to assist in the design of products forthe aerospace industry both in Europe and international operations also provide a full range ofmanagement services that are available to firms desiring to enterthe European market. Included are manufacturing and sub-assembly capability, bonded warehousing for duty-free storage,registration of patents, brand names, and trademarks. Furtherwe are able to offer such services as banking and auditing thatcan provide assistance to firms seeking to establish themselveson the continent with minimum difficulty and Industries, Industries has over twenty-five years experiencein tool design and machining in both the private and governmentsectors. McKinnon has also been the primary installation andremoval tool source for the Ros n products. Shur-Lok Corporationacquired McKinnon Industries in 2001 to complement theirRing Locked product has provided product components and /or tools formost aerospace programs, including: Boeing Co. F/A-18 Hornetfighter, F-15 Eagle fighter, B-1B Lance bomber, C-17AGlobemaster3, Lockheed Martin F-16 Fighting Falcon, F22Raptor, F-117 Nighthawk, Northrop Grumman B-2 bomber. INTRODUCTIONForwardShur-Lok has been a Leader in Fastener Solutions for over 50years. This leadership position has been achieved not only byengineering unique problem-solving designs but also by manufacturingquality products on-time, backed by unsurpassed technical of Shur-Lok's many successes has been the patented Sta-lok system that provides positive locking without the use of pins orlockwires. The heart of the two piece Sta-Lok locknut system ismating serrations that maintain precise preload. Few companieshave the expertise and experience to manufacture serrated parts thatmate and must be interchangeable with replacement Fluid FittingsNow Shur-Lok is applying its talents and Sta-Lok brand nameto the design and manufacture of serrated Fluid Fittings that will notrotate in a port connection or boss, unlike standard MS fittings(Illustration 1) that requires a lockwire to prevent Sta-Lok Fluid Fittings are held in place by a lockringthat is internally and externally serrated (Illustration 2). The lockringis pressed onto an externally serrated fitting and supplied as anassembly (Illustration 3).The fitting assembly is installed in the boss by first threading thefitting into a tapped port. Next the lockring is pressed into the pre-broached boss to secure the fitting assembly. The external lockringserrations prevent the fitting assembly from rotating in the boss andeliminate damage when applying torque to the B nut during installation(Illustration 4).Sta-Lok Fluid Fittings are designed for applications in hydraulic,pneumatic or fuel systems of aircraft, helicopter and engines. Thesefittings are certified to 3,000, 4,000, 5,000 or 8,000 psi HOLEIllustration 1. MS hex fittingIllustration 2. LockringIllustration 3. Sta-Lok Fluid Fitting AssemblyIllustration 4. Sta-Lok Fluid Fitting Application3Sta-Lok Fluid Fittings2Sta-Lok Fluid FittingsFEATURES AND BENEFITSSTA-LOK FLUID FITTING versus MS HEX NUT FITTING Sta-Lok Fluid Fittings offer tube end configurations in Beam Seal, Flared and Flareless in both inch and metric. Sta-Lok Fluid Fittings are designed to fit standardB-nuts that are easily tightened or removed with only one wrench. The primary seal is metal to metal. A standard elastomeric O-ring, supplied by the user, provides a secondary seal. Sta-Lok Fluid Fittings require no lockwires to prevent rotation under load. The serrated lockring prevents the fitting assembly from rotation under vibration. The fitting assembly can be easily removed from the boss for system maintenance or repair with simple tooling. Sta-Lok Fluid Fittings are lighter weight. The port side threaded end is smaller to allow the design of a smaller boss diameter. Lower stand-off from the boss and smaller profile promotes the design of compact fluid systems. Manufactured from strong lightweight titanium, Sta-Lok Fluid Fittings offer the high strength necessary to withstand extreme operating DESIGNSWhen operating conditions demand deviation fromstandard sealing configurations, pressures, or temperatures,Shur-Lok will design and fabricate special Sta-Lok FluidFittings to meet the requirements of these special (TECHNICAL SALES BULLETIN) References for port preparation, installation and removal of Sta-Lok Fluid listed above can be viewed and printed from the Shur-Lok or you may contact our engineering department at (949) port preparation, installation and removal tools are referenced within the relevant TSB and are available through McKinnon Industries Inc, a Shur-Lok company (949) 655-9231 Fax (949) Part NumberTSB TitleTSB #SLAS1986, SLAS4099,SLAS1301 Port preparation, installationTSB 0022SLAS1985, SLAS5368 & removal instructions of adapterSLAS4383, SLF2002, SLF3004SLAS1301R Port preparation, installation TSB 0023& removal instructions of adapter reducerSLAS4200SLAS4202 Port preparation, installation TSB 0024& removal instructions of adapterSLAS5103SLAS5104 Port preparation, installationTSB 0025& removal instructions of plugSLAS3078SLAS1959 Port preparation, installationTSB 0026 & removal instructions of fluid boss insertSLMA2111, SLMA2112, SLMA2114 Port preparation, installationTSB 0027SLMA2113& removal instructions of metric adapterSLMA2119SLMA2114R Port preparation, installationTSB 0028& removal instructions of metric adapter reducerSTA-LOK versus MSBeam Seal Tube EndFlared Tube EndFlareless Tube End5Sta-Lok Fluid Fittings4Sta-Lok Fluid FittingsSTA-LOK FLUID FITTING CROSS REFERENCESShur-Lok PartRos n PartSAE StandardNumber SeriesNumber SeriesPart Number SeriesSLAS1986RF5000-13AS1986SLAS4383RF5 000-00-13AS4383-00-00SLAS4200RFH5000-13A S4200SLAS4099RFK9900-13AS4099SLF2002RF99 00-00-13N/ASLAS1985RFK9800-13AS1985SLF30 04RF9800-00-13N/ASLAS5368RFGA9800-19AS53 68SLAS5103RF7500-13AS5103SLMA21117017-49 0000-00MA2111SLMA2112 6660-490000-00 MA2112SLMA2113 6520-490000-00 MA2113SLMA21197027-490000-00MA2119SLAS30 77RLT9500-24AS3077SLAS3078RF9500-504AS30 78MF5000C[1]RF5000C[1]AS4282MF70CM[1]RF7 0CM[1]AS4300MF9900C[1]RF9900C[1]MA4248[1 ]Fluid Fitting Caps are available through McKinnon Industries, a Shur-Lok n is a registered trademark of Alcoa. SYSTEM WORKING PRESSUREINCHSta-Lok Fluid Fitting Part Number SeriesProduct DescriptionOperating psiBurst psiSizesSLAS1986Beam Seal Adapter4,00016,0002, 3, 5, 14, 20 and 24 SLAS1986Beam Seal Adapter5,00020,0004, 6, 8, 10, 12 and 16 SLAS4383Beam Seal5,00020,00005-04, 06-04, 08-04, 08-06, Adapter Reducer10-04, 10-06, 10-08, 12-06, 12-08, 12-10, 16-10, and 16-12 SLAS4383Beam Seal Adapter Reducer4,00016,00020-12, 20-16, 24-12, 24-16SLAS4200Beam Seal Adapter8,00024,000 All SLAS4099Flareless Adapter4,00016,000 AllSLF2002Flareless Adapter Reducer3,00012,000 AllSLAS1985Flared Adapter4,00016,000 AllSLF3004Flared Adapter Reducer3,00012,000 AllSLAS5368Spherical Flared Adapter3,00012,000AllSLAS5103Plug4,00016 ,0002, 3, 5, 14, 20, 24 and 32 SLAS5103Plug5,00020,0004, 6, 8, 10, 12 and 16 SLAS3078Fluid Boss Insert3,00012,000All METRICSta-Lok Fluid Fitting Part Number SeriesProduct DescriptionOperating kPa Burst kPaSizesSLMA2111Beam Seal Adapter28,000112,000All SLMA211224 Flareless Adapter 28,000 112,000AllSLMA211360 Flareless Reducer28,000112,000AllSLMA2119Beam Seal Adapter Reducer28,000112,000All MJKCDR .010MAXHGFEL4FITTING END PERA THREADLOCKRING CAPTIVATED5AS85720/1 FOR TUBE SIZESPECIFIED(EXCEPT SIZE -02)EXCEPT FLOW HOLEMODIFIED64BTHREAD250250-EXAMPLE OF PART CODINGSLAS198606BASIC PART NUMBERSIZE CODE ( SEE TABLE I ) . FROM THREAD CHAMFER" A "61. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 130 ksi UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED ANGLES:a. SIZES -02 AND -03 : 3 00' TO 3 30'b. SIZES -04 AND LARGER : 8 30' TO 9 00'IDENTIFICATION PER AS478 CLASS 35D. NAME, TRADEMARK ORCAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN HYDRAULIC SYSTEMS COMPATIBLE WITH SIZE -04, -06, -08, -10, -12, AND -16: 5000 psi(20000 psi BURST PRESSURE) ALL OTHER SIZES : 4000 psi (16000 psi BURST PRESSURE) SYSTEMS. TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0022(SLAS1301) INTO BOSS CAVITIES PER :NOTES: CONTINUED ON SHEET 2 OF 2SO U GSREVISION A 20 MAY 2003SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTION RING LOCKEDTO BEAM SEAL TUBE END, 4000psi AND 5000psi8REVISION A 20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTION RING LOCKEDTO BEAM SEAL TUBE END, 4000psi AND 5000psi8 CONTINUED10. SURFACE TEXTURE: SYMBOLS PER ANSI REQUIREMENTS PER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACE TO BE 63 MICROINCHES BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN INCHES. NOTES:NOMINAL TUBE . PERAS8879AS1986 PARTNUMBERTHREAD + .005- . I CONT' + .000- . + .010- .005MINREFWEIGHT .007+ .010- .005APPROX76NJCDKMEFHG8 30'- 9 00'LLOCKRING - CAPTIVATED .000 - .015FROM FLANGE CHAMFERA B 4THREADTHREAD46FITTING END PERAS85720/1 FORTUBE SIZE SPECIFIED( EXCEPT FLOW HOLE)R .010MAX250SIZE CODE(SEE TABLE I)BASIC PART OF PART CODING:-WORKING PRESSURE: THIS PART IS DESIGNED FOR USE IN 5000 psi (20000 psi BURST PRESSURE) HYDRAULIC WORKING PRESSURE SYSTEMSCOMPATIBLE WITH TITANUM, EXCEPT PORT END SIZES -20 AND -24 AREFOR 4000 psi (16000 psi BURST PRESSURE).9SURFACE TEXTURE: SYMBOLS PER ANSI REQUIREMENTSPER ANSI / ASME UNLESS OTHERWISE SPECIFIED, MACHINEDSURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACE TO BE 63 MICROINCHES TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0023(SLAS1301R) INTO BOSS CAVITIES PER RETAINED ON FITTING BY CONTROLLED INTERFERENCE PER AS478 CLASS 35D,NAME, TRADEMARKOR CAGE CODE AND PART SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 1. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 130 ksi UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488. TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE :NOTES: CONTINUED ON SHEET 2 OF 2SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY-REDUCER, PORT CONNECTION RING LOCKED TO BEAM SEAL TUBE END, 4000psi & 5000psi989REVISION NC20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE 04EDCBTHREAD PER AS8879 TUBEEND SIZETHREAD PER . + .000- . PORTEND SIZEAS4383-24-16AS4383-24-12AS4383-20-16 AS4383-20-12AS4383-16-12AS4383-16-10AS43 83-12-10AS4383-12-08AS4383-12-06AS4383-1 0-08AS4383-10-06AS4383-10-04AS4383-08-06 AS4383-06-04AS4383-08-04AS4383-05-04AS43 83 PART ISIZE CODE05-0408-0406-0408-0610-0410-0610-081 2-0612-0812-1016-1016-1220-1220-1624-122 4-16+ .010- . .015KJ . + .005- . I CONT' +.010 .005 CONTINUED10. BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN :REVISION NC20 MAY 2003FITTING ASSEMBLY-REDUCER, PORT CONNECTION RING LOCKED TO BEAM SEAL TUBE END, 4000psi & 5000psi9MJKR .010MAXHGFECDL4FITTING END PERA THREADLOCKRING CAPTIVATED5AS85720/1 FORTUBE SIZE SPECIFIED(EXCEPT SIZE -02)64BTHREAD250250 1. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR AMS5734. 2. HEAT TREATMENT: a. FITTING: 140 ksi UTS MIN b. LOCKRING: 34-40 HRC 3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE II AND POLYTETRAFLUOROETHYLENE COATING (ORANGE COLOR).SEALING SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED INTERFERENCEFIT. FOUR TEETH, APPROXIMATELY 90 APART, HAVEBEEN REMOVED FROM THE LOCKRING EXTERNAL SERRATION FOR8000 psi IDENTIFICATION ANGLES:a. SIZES -02 AND -03 : 3 00' TO 3 30'b. SIZES -04 AND LARGER : 8 30' TO 9 00'IDENTIFICATION PER AS478 CLASS 35D. NAME, TRADEMARK ORCAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN 8000 psiWORKING PRESSURE SYSTEMS COMPATIBLE WITH TITANIUM. THE USEOF ODD SIZES ( -03, -05, -07, -09 AND -11) IS RECOMMENDED. THE USE OF EVEN SIZES ( -02, -04, -06, -08 AND -10) IS OPTIONAL AND SHALLBE THE RESPONSIBILITY OF THE DESIGN :-EXAMPLE OF PART CODINGSLAS420006BASIC PART NUMBERSIZE CODE(SEE TABLE I). FROM THREAD CHAMFER" A "NOTES: CONTINUED ON SHEET 2 OF 2REVISION A 20 MAY 2003SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO BEAM SEAL TUBE END, 8000psiREVISION A 20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO BEAM SEAL TUBE END, 8000psiNOMINAL TUBE SIZEAS4200-04AS4200-03AS4200-05AS4200-06 AS4200-07AS4200-08AS4200-09AS4200-10AS42 00-11AS4200-0202040305060708091011SIZE . PER AS8879AS4200 PARTNUMBERTHREAD PER + .005- . I CONT' + .000- . + .010- .005MINREFWEIGHT .007+ .010- .005APPROX CONTINUED 9. FITTINGS TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0024 (SLAS4202) INTO BOSS CAVITIES PER SLAS4201. 10. SURFACE TEXTURE: SYMBOLS PER ANSI REQUIREMENTS PER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACE TO BE 63 MICROINCHES BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN INCHES. NOTES:1011HJLGFEDCK64FITTING END PERA THREADLOCKRING CAPTIVATED5AS33514 STYLE " E "FOR TUBE SIZESPECIFIED64BTHREAD250250-EXAMPLE OF PART CODINGSLAS409906BASIC PART NUMBERSIZE CODE(SEE TABLE I)61. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 130 ksi UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35. TYPE SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED INTERFERENCEFIT."D" DIAMETER FOR DASH 04 IS .184 - .190 ON AS33514 END ANDREDUCED TO "D" DIAMETER PER THIS DRAWING ONOPPOSITE PER AS478 CLASS 35D, NAME, TRADEMARK ORCAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN 4000 psiWORKING PRESSURE SYSTEMS COMPATIBLE WITH TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0022(SLAS1301) INTO BOSS CAVITIES PER :. FROM THREAD CHAMFER" A "NOTES: CONTINUED ON SHEET 2 OF 2REVISION A 20 MAY 2003SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO FLARELESS TUBE END, 4000psiREVISION A 20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO FLARELESS TUBE END, 4000psiNOMINAL TUBE SIZE AS4099-04AS4099-03AS4099-05AS4099-06AS40 99-08AS4099-10AS4099-12AS4099-16AS4099-2 0AS4099-24AS4099-32AS4099-02020403050608 101216202432SIZE . PER AS8879AS4099 PARTNUMBERTHREAD PER + .005- . I CONT ' + .010- . LB/EAJHSIZE CODE . + .010- . + .000- .015REFAPPROX CONTINUED10. SURFACE TEXTURE: SYMBOLS PER ANSI REQUIREMENTS PER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACE TO BE 63 MICROINCHES BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN INCHES. NOTES:1213 EFDGCLOCKRING - CAPTIVATED .000 - .015FROM FLANGE CHAMFERA B 6THREADTHREAD445-EXAMPLE OF PART CODINGSLF200208-06BASIC PART NUMBERSIZE CODE(SEE TABLE I)1. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 130 ksi UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED INTERFERENCE PER AS478 CLASS 35D, NAME, TRADEMARKOR CAGE CODE AND PART END PER AS33514, STYLE " E " FOR TUBE SIZE TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0023 (SLAS1301R) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTSPER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINEDSURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACETO BE 63 MICROINCHES :6NOTES: CONTINUED ON SHEET 2 OF 2SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY REDUCER, PORT CONNECTIONRING LOCKED TO FLARELESS TUBE END1415REVISION NC20 MAY . + .000- .015F+ .010- .005 .007ED .005C .005BTHREAD PER AS8879PORTENDSIZETHREAD PER CODE04-0205-0404-0306-0306-0406-0508-030 8-0408-0508-0610-0410-0610-0812-0412-051 2-0612-0812-10201616120410121404TUBEENDS IZE020403030405030405060406080405060810T ABLE I CONTINUED10. BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN INCHES. NOTES:SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY REDUCER, PORT CONNECTIONRING LOCKED TO FLARELESS TUBE ENDREVISION NC20 MAY 2003LCHJGFDKEFITTING END PERA THREADLOCKRING CAPTIVATED5AS4395 STYLE " E "FOR TUBE SIZESPECIFIED4BTHREAD4250-EXAMPLE OF PART CODINGSLAS198506BASIC PART NUMBERSIZE CODE(SEE TABLE I). FROM THREAD CHAMFER" A " 1. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR AMS5734. 2. HEAT TREATMENT: a. FITTING: 130 ksi UTS MIN b. LOCKRING: 34-40 HRC 3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED INTERFERENCE PER AS478 CLASS 35D, NAME, TRADEMARKOR CAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN 4000 psiWORKING PRESSURE SYSTEMS COMPATIBLE WITH TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0022 (SLAS1301) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTSPER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINEDSURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACETO BE 63 MICROINCHES : CONTINUED ON SHEET 2 OF 2REVISION A 20 MAY 2003SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO FLARED TUBE END, 4000psiNOMINAL TUBE SIZEAS1985-04AS1985-03AS1985-05AS1985-06 AS1985-08AS1985-10AS1985-12AS1985-16AS19 85-20AS1985-24AS1985-32AS1985-0202040305 0608101216202432SIZE . PER AS8879AS1985 PARTNUMBERTHREAD PER + .005- . I CONT' + .010- . LB/EA JHSIZE CODE . + .010- . + .000- .015REFAPPROX CONTINUED10. BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN INCHES. NOTES:REVISION A 20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO FLARED TUBE END, 4000psi1617EFCDGLOCKRING - CAPTIVATED .000 - .015FROM FLANGE CHAMFERA B 6THREADTHREAD4451. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 130 ksi UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED PER AS478 CLASS 35D, NAME, TRADEMARKOR CAGE CODE AND PART END PER AS4395, STYLE " E " FOR TUBE SIZE TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0023(SLAS1301R) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTSPER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINEDSURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACETO BE 63 MICROINCHES :6-EXAMPLE OF PART CODINGSLF300408-06BASIC PART NUMBERSIZE CODE(SEE TABLE I)NOTES: CONTINUED ON SHEET 2 OF 2SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ] .03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY REDUCER, PORT CONNECTIONRING LOCKED TO FLARED TUBE END1819REVISION NC20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ] .03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY REDUCER, PORT CONNECTIONRING LOCKED TO FLARED TUBE + .000- .015F+ .010- .005 .007ED .005C .005BTHREAD PER AS8879PORTENDSIZETHREAD PER CODE04-0205-0404-0306-0306-0406-0508-030 8-0408-0508-0610-0410-0610-0812-0412-051 2-0612-0812-10201616120404101210TUBEENDS IZE020403030405030405060406080405060810T ABLE . CONTINUED10. BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN INCHES. NOTES:REVISION NC20 MAY 2003LCJGFDH 3 KEFITTING END PERA THREADLOCKRING CAPTIVATED5AS5309 STYLE " G "EXCEPT AS SHOWNFOR TUBE MATERIAL : a. FITTING: CRES A286 CORROSION RESISTANT STEEL PER AMS5731, AMS5732, AMS5734 OR AMS5737. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 130 ksi UTS MIN PER AMS2759/3 b. LOCKRING: 34-40 HRC FINISH: a. FITTING: DRY FILM LUBE PER AS5272, TYPE 1 ON NOTED SURFACES EXCEPT NONE IN FLOW HOLE, OVERSPRAY PERMISSIBLE ON ADJACENT GROOVE. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 5 LOCKRING RETAINED ON FITTING BY CONTROLLED PER AS478 CLASS 35D, NAME, TRADEMARKOR CAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN 3000 psiWORKING PRESSURE SYSTEMS COMPATIBLE WITH CRES TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0022(SLAS1301) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTSPER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINEDSURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACETO BE 63 MICROINCHES :34-EXAMPLE OF PART CODINGSLAS536806BASIC PART NUMBERSIZE CODE(SEE TABLE I). FROM THREAD CHAMFER" A "250NOTES: CONTINUED ON SHEET 2 OF SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO SPHERICAL FLARED TUBE END, 3000psi2021REVISION NC20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO SPHERICAL FLARED TUBE END, IREFMIN+ .005- .002A THREADPER AS8879AS5368 PARTNUMBER THREAD PER AS8879BCDEFSIZE CODENOMINAL TUBE + .000- .015+ .010- .005G .007SIZE CODEHJWEIGHT LB/EA LK+ .010- .005TABLE I CONT'DAPPROX CONTINUED10. BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN INCHES. NOTES:REVISION NC20 MAY 2003KGHBFECJDLA LOCKRING FROMFLANGE MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731, AMS5732, AMS5734 OR HEAT TREATMENT: a. FITTING: 130 ksi UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 4LOCKRING RETAINED ON FITTING BY CONTROLLED PERAS478 CLASS 35D, NAME, TRADEMARKOR CAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN HYDRAULIC SYSTEMS COMPATIBLE WITH SIZE: -04, -06, -08, -10, -12 AND -16: 5000 psi (20000 psi BURST PRESSURE) SYSTEMSb. ALL OTHER SIZE: 4000 psi (16000 psi BURST PRESSURE) SYSTEMSFITTINGS TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0025(SLAS5104) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTSPER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINEDSURFACES TO BE 125 MICROINCHES Ra AND SEALING SURFACETO BE 63 MICROINCHES :5-EXAMPLE OF PART CODINGSLAS510306BASIC PART NUMBERSIZE CODE(SEE TABLE I)250NOTES: CONTINUED ON SHEET 2 OF 2SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY, PLUG, RING LOCKEDPORT CONNECTION, 4000psi AND 5000psi72223REVISION NC20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY, PLUG, RING LOCKEDPORT CONNECTION, 4000psi AND PER . + .005- . CODEAS5103 PARTNUMBERTABLE I CONT' LB/EA JHSIZE CODE . + .010- . + .010- . + .000- . CONTINUED 10. BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN INCHES. NOTES:REVISION NC20 MAY 2003Sta-Lok Fluid FittingsJKHFEGMDcN9 00'8 30'L4FITTING END PERA THREADLOCKRING CAPTIVATED0 - FROM "A"THREAD CHAMFER5AECMA EN2604 FORTUBE SIZE MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 900 MPa UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE IISEALING SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED INTERFERENCEFIT. LOCKRING EXTERNAL SERRATION: ONE TOOTH DELETED FORMETRIC IDENTIFICATION PER AS478 CLASS 35D. NAME, TRADEMARK ORCAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN 28000 kPaWORKING PRESSURE SYSTEMS COMPATIBLE WITH TITANIUM. TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0027(SLMA2114) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTS PERANSI/ ASME UNLESS OTHERWISE SPECIFIED, MACHINED SURFACESTO BE MICROMILLIMETER Ra AND SEALING SURFACE TO MICROMILLIMETER OF PART CODINGSLMA211106BASIC PART NUMBERSIZE CODE(SEE TABLE I)NOTES: CONTINUED ON SHEET 2 OF 2REVISION B 20 MAY 2003SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO BEAM SEAL TUBE END, 28000 kPa, METRICNOMINAL TUBE X X PER MA1370THREAD PER MA1370AMJ12 X X X ISIZE CODE22201816141210060805EN3566-2725EN356 6-3028EN3566-3332AECMA PARTNUMBEREN3566-0605EN3566-2422EN3566-2 220EN3566-2018EN3566-1816EN3566-1614EN35 66-1412EN3566-1210EN3566-0806EN3566-1008 MA2111-08MA2111-06MA2111-10MA2111-12MA21 11-14MA2111-16MA2111-18MA2111-20MA2111-2 2MA2111-05MA2111 PARTNUMBERMA2111-32MA2111-28MA2111-25MJ2 0 X X X X X X X X X X X X X X X X X X 1-4h6hMJ6 X 1-4h6hMJ12 X X I CONT' + - + + 0+ CONTINUED10. BREAK EDGES TO UNLESS OTHERWISE DIMENSIONS IN :REVISION B 20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTIONRING LOCKED TO BEAM SEAL TUBE END, 28000 kPa, METRIC2425HJLDGFECK4FITTING END PERA THREADLOCKRING CAPTIVATED5AECMA EN2605FOR TUBE OF PART CODINGSLMA211206BASIC PART NUMBERSIZE CODE(SEE TABLE I)0 - FROM THREAD CHAMFER" A "1. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 900 MPa UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE IISEALING SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED INTERFERENCEFIT. LOCKRING EXTERNAL SERRATION: ONE TOOTH DELETED FORMETRIC IDENTIFICATION PER AS478 CLASS 35D. NAME, TRADEMARK ORCAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN 28000 kPaWORKING PRESSURE SYSTEMS COMPATIBLE WITH TITANIUM. TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0027(SLMA2114) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTS PERANSI/ ASME UNLESS OTHERWISE SPECIFIED, MACHINED SURFACESTO BE MICROMILLIMETER Ra AND SEALING SURFACE TO MICROMILLIMETER : CONTINUED ON SHEET 2 OF 227SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTION RING LOCKED TO 24 FLARELESS TUBE END, 28000 kPa, METRIC26REVISION NC20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTION RING LOCKED TO 24 FLARELESS TUBE END, 28000 kPa, METRICNOMINAL TUBE X X THREAD PER MA1370 THREAD PER MA1370AMJ12 X X X ISIZE CODEMA2112 PARTNUMBERMJ20 X X 2-4g6gMJ27 X X X X 2-4g6gMJ42 X 2-4h6hMJ27 X X X X X X X 1-4h6hMJ6 X 1-4h6hMJ12 X X I CONT' + - + + 0+ CONTINUED10. BREAK EDGES TO UNLESS OTHERWISE DIMENSIONS IN :REVISION NC20 MAY 200329MKGEFHDCL4FITTING END PERA THREADLOCKRING CAPTIVATED5AECMA EN2606 FORTUBE SIZE SPECIFIED4BTHREAD CONFIGURATION FOR SIZES: -06, -16, -18 AND OF PART CODINGSLMA211306BASIC PART NUMBERSIZE CODE(SEE TABLE I)0 - FROM THREAD CHAMFER" A "DDD1 D1. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 900 MPa UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE IISEALING SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED INTERFERENCEFIT. LOCKRING EXTERNAL SERRATION: ONE TOOTH DELETED FORMETRIC IDENTIFICATION PER AS478 CLASS 35D. NAME, TRADEMARK ORCAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN 28000 kPaWORKING PRESSURE SYSTEMS COMPATIBLE WITH TITANIUM. TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0027(SLMA2114) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTS PERANSI/ ASME UNLESS OTHERWISE SPECIFIED, MACHINED TO BE MICROMILLIMETER Ra AND SEALING SURFACE TO BESURFACES MICROMILLIMETER : CONTINUED ON SHEET 2 OF 2SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTION RING LOCKED TO 60 FLARELESS TUBE END, 28000 kPa, METRIC28REVISION NC20 MAY 2003TABLE I CONT'D+ - + 0+ TUBE X X PERMA1370 THREAD PER MA1370AMJ12 X X X ISIZE CODEMA2113 PARTNUMBERMJ22 X X X X X X X X X X X 1-4h6hMJ14 X X + -0+ CONTINUED10. BREAK EDGES TO UNLESS OTHERWISE DIMENSIONS IN :SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY PORT CONNECTION RING LOCKED TO 60 FLARELESS TUBE END, 28000 kPa, METRICREVISION NC20 MAY 2003JDEFGKHNCM8 30'- 9 00' LLOCKING - CAPTIVATED 0 - FLANGE CHAMFERA B 4THREADTHREAD45FITTING END PERAECMA EN3248 FORTUBE SIZE CODE(SEE TABLE I)BASIC PART OF PART CODING:-1. MATERIAL : a. FITTING: 6Al-4V TITANIUM ALLOY PER AMS4928, AMS4965, OR AMS4967. b. LOCKRING: A286 CORROSION RESISTANT STEEL PER AMS5731 OR HEAT TREATMENT: a. FITTING: 900 MPa UTS MIN b. LOCKRING: 34-40 HRC3. FINISH: a. FITTING: ANODIC TREATMENT PER AMS2488, TYPE 2. b. LOCKRING: PASSIVATE PER AMS-QQ-P-35, TYPE IISEALING SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 45LOCKRING RETAINED ON FITTING BY CONTROLLED INTERFERENCEFIT. LOCKRING EXTERNAL SERRATION: ONE TOOTH DELETED FORMETRIC IDENTIFICATION PER AS478 CLASS 35D. NAME, TRADEMARK ORCAGE CODE AND PART PRESSURE: THIS PART IS DESIGNED FOR USE IN 28000 kPaWORKING PRESSURE SYSTEMS COMPATIBLE WITH TITANIUM. TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0028(SLMA2114R) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTS PERANSI/ ASME UNLESS OTHERWISE SPECIFIED, MACHINED SURFACESTO BE MICROMILLIMETER Ra AND SEALING SURFACE TO MICROMILLIMETER : CONTINUED ON SHEET 2 OF 2Sta-Lok Fluid FittingsSHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY REDUCER PORT CONNECTIONRING LOCKED TO BEAM SEAL TUBE END, 28000 kPa, METRIC3031REVISION NC20 MAY 2003Sta-Lok Fluid Fittings+ + 0TABLE I CONT' + - 0TABLE ITUBESIZEENDMA2119 PARTNUMBERMA2119-08-06MA2119-14-12MA2119 -14-10MA2119-14-08MA2119-14-06MA2119-12- 10MA2119-12-08MA2119-12-06MA2119-10-06MA 2119-10-0814-1214-1014-0814-0612-1012-08 12-0610-0610-0808-06SIZE CODE12100806100806060806PORTSIZEEND08101 214EN3248-1006AECMA PARTNUMBEREN3248-1206EN3248-1208EN3248-1 406EN3248-1408EN3248-1410EN3248-1606EN32 48-1608EN3248-1610EN3248-1612DCBTHREAD PER MA1370(ISO5855)THREAD PER MA1370(ISO5855) X X X X X X X X X X X 1-4h6hMJ12 X X X CONTINUED10. BREAK EDGES TO UNLESS OTHERWISE DIMENSIONS IN :SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING ASSEMBLY REDUCER PORT CONNECTIONRING LOCKED TO BEAM SEAL TUBE END, 28000 kPa, METRICREVISION NC20 MAY B AYYSHARPEDGEVIEW Y-YHEFGCDSURFACE TEXTURE: REQUIREMENTS PER ANSI / ASME UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 MICRO in Ra, EXCEPT SERRATIONS TO BE 250 MICRO in PER AS478, CLASS 35D, NAME, TRADEMARKOR CAGE CODE, PART NUMBER AND LOT MATERIAL : A286 CORROSION RESISTANT STEEL PER AMS5731, AMS5732, AMS5734 OR HEAT TREATMENT: 33-42 HRC. 3. FINISH: PASSIVATE PER AMS-QQ-P-35, TYPE EDGES .003 - .015 UNLESS OTHERWISE IN TO BE USED IN CONJUNCTION WITH SLAS3078FLUID BOSS INSERT AND TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0026 (SLAS1959) INTO BOSS CAVITIESPER :SIZE CODEBASIC PART NUMBER04SLAS3077EXAMPLE OF PART CODING:-( SEE TABLE I)SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESLOCKRING FLUID CONNECTION BOSS INSERTINTERNAL STRAIGHT THREAD3233REVISION NC20 MAY 200390 - - - - 9692 - - - 9690 - 9491 - 9592 - LB/100PIECES INSERTSLAS3078SIZE CODE02102005030406081216TABLE I CONT'DCGFEBAS3077 - . - - - - . - . - . - - - . - - - . - . - . - . - - - . - - - . - . - . - . - - - 9892 - - - 9694 - - 9692 - - - - - - . - . - . - . - - - . - . - - - . - . - . - . - - 20 16 12 10 08 06 05 03 04 02 SIZECODETABLE I SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESLOCKRING FLUID CONNECTION BOSS INSERTINTERNAL STRAIGHT THREADREVISION NC20 MAY 2003PNLFEC D .010 MAXINTERNAL CONFIGURATION PERAS33649, EXCEPT AS SHOWN,FOR SIZE SPECIFIEDSECTION Z - ZTEETHEQUALLYSPACEDKJG HINSERT TO BE USED IN CONJUNCTION WITH SLAS3077 LOCKRINGAND TO BE INSTALLED PER TECHNICAL SALES BULLETIN No. TSB0026(SLAS1959) INTO BOSS CAVITIES PER TEXTURE: SYMBOLS PER ANSI REQUIREMENTSPER ANSI / ASME UNLESS OTHERWISE SPECIFIED, MACHINEDSURFACES TO BE 125 MICROINCHES Ra EXCEPT SEALING SURFACE TO BE 63 MICROINCHES Ra AND SERRATIONS TO BE 250 MICROINCHES PER AS478, CLASS 35D, NAME, TRADEMARKOR CAGE CODE AND PART PENETRANT INSPECTION PER ASTM IN ACCORDANCE WITH SURFACE : NO VISIBLE DEFECTS. TO BE PROTECTEDFOR SHIPMENT. 1. MATERIAL : A286 CORROSION RESISTANT STEEL PER AMS5731, AMS5732, AMS5734 OR AMS5737. 2. HEAT TREATMENT: AMS5731 AND AMS5734 PARTS SHALL BE AGED IN ACCORDANCE WITH SAE AMS-H-6875. HARDNESS 29 HRC MIN. 3. FINISH: PASSIVATE PER AMS-QQ-P-35, TYPE II OR TYPE EDGES .003 TO .015 UNLESS OTHERWISE :DIMENSIONS IN CODEBASIC PART NUMBER06SLAS3078EXAMPLE OF PART CODING:-( SEE TABLE I)SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ] .03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING, AS33649 BOSS INSERT, FLUID CONNECTIONTO RING LOCKED BOSS3435REVISION NC20 MAY 2003+ .005- . .9375-20UNJEF-3A . PERAS8879AS3078 PARTNUMBERTHREAD . + .005- .004MINMAX20161210 08 06 05 03 04 02 SIZECODETABLE I 04 03 05 06 08 10 12 16 20 02+ .010- . + .010- . I CONT'DSLAS3077SIZE 20 16 10 05 03 02LOCKRINGWEIGHT LB/EAPNM SIZECODE + .005- .004SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ] .03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESFITTING, AS33649 BOSS INSERT, FLUID CONNECTIONTO RING LOCKED BOSSREVISION NC20 MAY 2003SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESPORT RING LOCKED FLUID CONNECTION TYPE,STANDARD DIMENSIONS FOR3637REVISION NC20 MAY 2003 C D EFG B HT 1SEE DETAIL Z THREADPER AS8879(EXCEPT MINOR DIA)R .010 MAXREMOVE SHARP CORNERSR . .005 MAX-EXAMPLE OF PORT CODINGSLAS130006BASIC PORT NUMBERSIZE CODE(SEE TABLE I) AJNUMBER OFSERRATION TEETHSERRATION MAJOR DIA52K212045 5DETAIL Z43263THE DRILL AND PORTING TOOL METHOD OF PREPARING THE MACHINED CAVITY IS MANDATORY. DRILL .015 SMALLER THAN CONTROLLED MINOR DIA SPECIFIED. THE PORTING TOOL WILL SIZE THE MINOR DIA ANDPROVIDE BALANCE OF CAVITY CONFIGURATION READY FOR PITCH DIA MUST BE CONCENTRIC WITHIN .003 FIM TO " C " SERRATIONS ARE BROACHED, CHIP REMOVAL IS PITCH DIA AND " D " DIA MUST BE CONCENTRIC WITHIN .003 :THE MINIMUM BOSS DIAMETER " B " SHOWN IS TO RESIST FITTING INSTALLATION TORQUE AND COUPLING NUT TORQUE. THEY ARE SATISFACTORY FOR USE INMATERIALS THAT EXHIBIT MINIMUM SHEAR STRENGTHS OF 26 ksi. A 10% INCREASEIN DIAMETERS SHOWN IS REQUIRED FOR SIZES -05 THROUGH -08, AND A 15% INCREASEIN DIAMETERS SHOWN FOR SIZES -10 AND ABOVE WHEN DESIGNING IN MATERIALSWHOSE SHEAR STRENGTH IS LESS THAN 26 ksi. INCREASE NOT REQUIRED FOR -02 THROUGH -04. USING DESIGN ACTIVITY MAY REDUCE MIN " B " IN STEEL OF PORTING TOOL AND BROACH TOOL SPECIFIED IS MANDATORY TOPROVIDE REQUIRED PORT CONFIGURATION. THIS TOOLING IS AVAILABLE FROM McKINNON INDUSTRIES INC., A SHUR-LOK COMPANY, IRVINE, CA-CAGE CODE: IN OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESPORT RING LOCKED FLUID CONNECTION TYPE,STANDARD DIMENSIONS FORREVISION NC20 MAY 2003NOMINAL TUBE MINOR DIAAS1300 . - - - . - . - . - . - . - - - PERAS8879TABLE I CONT' FULL THREAD OF TEETHPORTINGTOOL No. No. REFMFOPB50026MFOPB5003MFOPB5004MFOPB5008 MFOPB5006MFOPB5005MFOPB5016MFOPB5020MFOP B5024MFOPB5014MFOPB5012MFOPB5010MFOPB503 2 B C D EFG H T SEE DETAIL Z THREADPER AS8879(EXCEPT MINOR DIA)PITCH DIA:R .010 MAXREMOVE SHARP CORNERSR . .005 MAX4-EXAMPLE OF PORT CODINGSLAS420106BASIC PORT NUMBERSIZE CODE(SEE TABLE I) TEXTURE: SYMBOLS PER ANSI REQUIREMENTSPER ANSI/ASME UNLESS OTHERWISE SPECIFIED, MACHINEDSURFACES TO BE 125 MICROINCHES Ra . OF PORTING TOOL AND BROACH TOOL SPECIFIED IS MANDATORY TOPROVIDE REQUIRED PORT CONFIGURATION. THIS TOOLING IS AVAILABLE FROM McKINNON INDUSTRIES INC., A SHUR-LOK COMPANY, CAGE CODE No: 65085, IRVINE MINIMUM BOSS DIAMETER " B " AND BOSS DEPTH " H " SHOWN ARE SATISFACTORYFOR USE IN MATERIALS THAT EXHIBIT A MINIMUM SHEAR STRENGTHS OF 20 ksi. NOTES:THIS PORT IS DESIGNED FOR USE WITH FITTINGS PER SERRATIONS ARE BROACHED, CHIP REMOVAL IS DRILL AND PORTING TOOL METHOD OF PREPARING THE MACHINED CAVITY IS MANDATORY. DRILL .015 SMALLER THAN CONTROLLED MINOR DIA SPECIFIED. THE PORTING TOOL WILL SIZE THE MINOR DIA ANDPROVIDE BALANCE OF CAVITY CONFIGURATION READY FOR BROACHINGSERRATION. AJNUMBER OFSERRATION TEETHSERRATION MAJOR DIA4K212045 5DETAIL Z3RECOMMENDED BOSSLENGTH USING " B " : CONTINUED ON SHEET 2 OF 2SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESPORT RING LOCKED FLUID CONNECTION TYPE,STANDARD DIMENSIONS FOR, 8000psi3839REVISION NC20 MAY 2003NOMINAL TUBE MINOR DIAAS4201 . I CONT' FULL THREAD OF TEETHPORTINGTOOL No. No. CONTINUED7. DIMENSIONING AND TORANCING: ASME BREAK EDGES .003 TO .015 UNLESS OTHERWISE DIMENSIONS IN :SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESPORT RING LOCKED FLUID CONNECTION TYPE,STANDARD DIMENSIONS FOR, 8000psiREVISION NC20 MAY 200341 C D EFGHA 2SEE DETAIL Z THREAD R MAXREMOVE SHARP CORNERSR MAX-EXAMPLE OF PORT CODINGSLMA2110098BASIC PORT NUMBERSIZE CODE(SEE TABLE I) BJNUMBER OFSERRATION TEETHSERRATION MAJOR DIA31K212045 5DETAIL DRILL AND PORTING TOOL METHOD OF PREPARING THE MACHINED CAVITY IS MANDATORY. DRILL SMALLER THAN CONTROLLED MINOR DIA SPECIFIED. THE PORTING TOOL WILL SIZE THE MINOR DIA ANDPROVIDE BALANCE OF CAVITY CONFIGURATION READY FOR BROACHINGSERRATION. USE OF PREBROACH TOOL SPECIFIED IS MANDATORY TO PROVIDEPROPER PITCH DIA MUST BE CONCENTRIC WITHIN FIM TO " C " DIA1AFTER SERRATIONS ARE BROACHED, CHIP REMOVAL IS PITCH DIA AND " D " DIA MUST BE CONCENTRIC WITHIN :THIS PORT REQUIRES SPECIAL TOOLING FOR PROPER INSTALLATION. THIS TOOLINGIS AVAILABLE FROM McKINNON INDUSTRIES INC., A SHUR-LOK COMPANY, IRVINE,CA-CAGE CODE: IN ACCORDANCE WITH MA1370 (ISO 5855). DIMENSIONS IN OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESPORT RING LOCKED FLUID CONNECTION TYPE,STANDARD DIMENSIONS FOR, METRIC40REVISION NC20 MAY 2003NOMINAL TUBE MINOR DIAMA2110 DIA X1-4H5HMJ10 X1-4H5HMJ12 FULL THREAD DEPTHTABLE I CONT' OF No. REFPREBROACH TOOL No. REFMPTM098MPTM077MPTM125MPTM136MPTM153MP TM214MPTM192MPTM170MPTM231MPTM253MPTM295 MPTM320MPTM350MPTM381MPTM452MFMOPB077MFM OPB098MFMOPB125MFMOPB136MFMOPB153MFMOPB2 14MFMOPB192MFMOPB170MFMOPB231MFMOPB350MF MOPB381MFMOPB452MFMOPB320MFMOPB295MFMOPB 253SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. [125] ALL SURFACES .XX .XXX ANGLES [ ] [ ] 2 [.03] [.010] DIMENSION IN [ ] ARE INCHESUNLESS OTHERWISE SPECIFIEDTOLERANCESPORT RING LOCKED FLUID CONNECTION TYPE,STANDARD DIMENSIONS FOR, METRICREVISION NC20 MAY 2003REVISION NC20 MAY 2003SHEET1 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESPORT FLUID CONNECTION, RING LOCKEDINSERT, STANDARD DIMENSIONS FORREVISION NC20 MAY 2003SHEET2 OF2SHUR-LOKSHUR-LOK CORPORATIONIRVINE, CALIFORNIA 92614TELEPHONE: (949) 474-6000SHUR-LOK INTERNATIONAL, , BELGIUMTELEPHONE: (32) Fluid FittingsINTERPRET DIMENSION & TOLERANCES PERANSI ALL DIMENSIONS APPLY AFTERPLATING AND PRIOR TO THE ADDITION OF SOLIDFILM LUBRICANT. 125 [ ] ALL SURFACES .XX .XXX ANGLES [ ] [ ].03 .010 2 [ ] [ ] DIMENSION IN [ ] ARE MILLIMETERSUNLESS OTHERWISE SPECIFIEDTOLERANCESPORT FLUID CONNECTION, RING LOCKEDINSERT, STANDARD DIMENSIONS FOR4243 C B SEE DETAIL X THREAD R .010 MAXR .025 - .03541-EXAMPLE OF PORT CODINGSLAS195806BASIC PORT NUMBERSIZE CODE(SEE TABLE I)SURFACE TEXTURE: SYMBOLS PER ANSI -1978, REQUIREMENTSPER ANSI/ASME , UNLESS OTHERWISE SPECIFIED. MACHINEDSURFACES TO BE 125 MICROINCHES Ra . MINIMUM BOSS DIAMETER " T " AND BOSS DEPTH SHOWN ARE SATISFACTORYFOR USE IN MATERIALS THAT EXHIBIT A MINIMUM SHEAR STRENGTH OF 14 ksi ATMAXIMUM :RECOMMENDED MIN FULL THREAD IN INCHES. DIMENSIONING AND TOLERANCING:ANSI 212045 5DETAIL X6332 .003F .003FFNOMINAL TUBE . +.005 +.002 DIA MIN4APPENDIX AINTERNATIONAL SPECIFICATIONS FOR STEELSSTRUCTURAL STEELS30NCD16AIR 9160E30NCD16AIR 9160(SAE 4135)35CD4 AIR 9160FE-PL *35NCD16AIR 9160E35NCD16 AIR 9160SAE 414040CD4MIL-S-5626AIR 9160SAE 413025CD4SFE-PL (Bars)MIL-S-6758 (Bars)AIR 9160S-534 (Tubes)MIL-S-1872 9 (Tubes)SAE 4340(40NCD7) *MIL-S-8844AIR 91603S99*AMS 6414MACHINING STEELS12L14 Fluid Fittings44Sta-Lok Fluid FittingsAPPENDIX AINTERNATIONAL SPECIFICATIONS FOR STEELSSTAINLESS STEELSEuropeCommercialUSAFranceAECMAENGe rmanyGreat (AISI 431)Z15CND17-04FE-PM 916015-5 PHFE-PM 17 U 4AMS 5643AIR 916017-7 PHMIL-S-2504313-8 Mo 66prEN 25062 S 145A 286 E-Z6NCT25FE-PA 92 HTprEN (Bars)BS HR 51AMS5737 (Bars)AIR 9165pr EN 2304DTD 5076AMS 5525 (Tubes)INCONEL 718 NC19FeNbNI-P 100 HTprEN 5662AIR 9165prEN 2405* For more information, please contact Shur-Lok corporation at (949) Fluid FittingsSANDWICH FASTENERSallow fabrication withsandwich structure material; types includethreaded or non-threaded, through or blind,locking or non-locking. Blind inserts for sheetmetal applications include: flush or plus flushheads, locking or non-locking. Thermally bondedstuds and inserts, with adhesive disk, provide forattachment to composite NUTSminimize drilling and eliminatethe need for long expensive bolts when attachingheavy structural members in high-tensile appli-cations. This product family includes floating ornon-floating, metallic lock or non-metallic lockring, special designs such as tandem LOCKNUTSare designed for shaft orspindle applications in aircraft engines, gearboxes,and transmissions. Types include the Sta-Lok positive locking system that minimizes keywaystress and the loss of torque preload, and prevailingtorque locknuts with either internal or externalthreads, metallic or non-metallic DIAMETER FASTENERSare quick-operating and reusable fasteners engineered toexpand in the hole to prevent fretting. Typicallythese fasteners are custom designed for criticalapplications. Types include cam actuated pins,bolts, blind bolts, and LOCKED INSERTS & STUDSwere designedfor resistance to high torque-out and pulloutloads. These products utilizes a lockring thatprevents the stud or insert from backing products are ideal for high fatigue andvibration environments found in gearboxes,engines and vehicles. ISOLATOR MOUNTSare designed to reduce vibra-tion, noise and heat transfer. These neoprene orsilicone rubber mount fasteners are availablewith thread lock or non-thread lock inserts. Specialdesigns offer a quick-release turn receptacle whenfrequent removal is SHUR-LOK PRODUCT GROUPS

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