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HI LIFE MODELS 18–72 - Hi Roller ... - Hi Roller …

w Hi Roller Enclosed Belt Conveyors are designed for the safe, gentle, and efficient handling of dry, bulk materials. This unique, totally enclosed belt conveyor ...




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HI LIFE MODELS 18 72INVEST IN Roller Enclosed Belt Conveyors are designed for the safe, gentle, and efficient handling of dry, bulk materials. This unique, totally enclosed belt conveyor contains dust and spilled material and automatically reloads that material arrow shows the flow of dust and spilled material back to the tail section where it is directed into reloading vanes, then thrown and deflected back on to the top Roller Enclosed Belt Conveyors are heavy duty, low maintenance, safe, gentle, and efficient. Hi Roller uses unique idlers which allow all bearings to be isolated from internal dust and contaminants. Internally, the troughing belt gently conveys bulk materials to the discharge point. The returning belt slides over an antistatic return liner and continually wipes the bottom enclosure clean of any dust or spilled material. The patented reloading system is the key to a successful system. The absence of this feature can cause product build up, plugging, costly wear, and heavy duty tail section incorporates a gasketed sliding box take-up with tensioning and leveling rods. The tail shaft is supported by external pillow block spherical roller bearings. The tail shroud splits at the shaft so that the pulley can be removed without cutting the belt. The shroud comes complete with safety chains and can be removed without the use of , the spiral winged tail pulley provides constant belt contact for extended belt life. The patented reloading system includes a rugged plow, reloading flippers and a stationary tapered roller bearingsare isolated from internalatmosphere of the conveyorNo internal brackets or ledgesfor material to build upRemovable trunking bottoms allow quicker liner replacementHeavy angle iron end flangesAntistatic UHMW returnliner with floating fastener design allows expansion andcontraction of liner withoutwarpingExternally mounted bearingswith flinger seals on the flatidler, adjustable for belt trackingSturdy quick release fasteners for cover removal5' long removable weather and dust coversContinuous heavy wall pipethrough the center of the flat idler provides rigid supportwFPM Feet Per Minute | BPH Bushels Per Hour | CFPH Cubic Feet Per Hour | MTPH Metric Ton Per Hour (Based upon 769 Kg Cubic Meter) Capacities are based upon horizontal installation and even belt LI FE CAPACITIES BELT SPEED IN FEET PER MINUTEMODELUNITS350400450500550600650700 18BU/HR3,1533,6034,0544,5044,9555,4055,8 566,306CF/HR3,9244,4845,0455,6066,1666,7 277,2877,848MTPH859811012213414615917124 BU/HR7,2638,3019,33910,37611,41412,45113 ,48914,527CF/HR9,03910,33011,62212,91314 ,20415,49616,78718,078MTPH19722525328130 933736539430BU/HR12,01613,73315,45017,16 618,88320,60022,31624,033CF/HR14,95417,0 9119,22721,36423,50025,63627,77329,909MT PH32637241946551255860565136BU/HR17,5392 0,04522,55125,05627,56230,06832,57335,07 9CF/HR21,82824,94628,06431,18334,30137,4 1940,53743,656MTPH4755436116797478158829 5042BU/HR24,97028,53832,10535,67239,2394 2,80646,37449,941CF/HR31,07635,51539,954 44,39448,83353,27357,71262,151MTPH676773 8709661,0631,1601,2561,35348BU/HR33,2713 8,02342,77647,52952,28257,03561,78866,54 1CF/HR41,40547,32053,23559,15065,06570,9 8076,89582,810MTPH9011,0301,1591,2881,41 61,5451,6741,80354BU/HR40,40946,18251,95 457,72763,50069,27275,04580,818CF/HR50,2 8957,47364,65771,84179,02586,20993,39310 0,578MTPH1,0951,2511,4081,5641,7201,8772 ,0332,18960BU/HR49,74956,85663,96371,070 78,17785,28492,39199,498CF/HR61,91370,75 779,60288,44697,291106,136114,980123,825 MTPH1,3481,5401,7331,9252,1182,3102,5032 ,69666BU/HR57,80966,06774,32582,58490,84 299,101107,359115,617CF/HR71,94382,22092 ,498102,776113,053123,331133,608143,886M TPH1,5661,7902,0142,2372,4612,6852,9083, 13272BU/HR70,12280,13990,157100,174110,1 91120,209130,226140,244CF/HR87,26799,733 112,200124,666137,133149,600162,066174,5 33MTPH1,9002,1712,4422,7142,9853,2573,52 83,799J9"42"9"BMinimum ClearanceConsult FactoryP3 7/16 7/16 7/16 7/16 15/16 TYPE II 15/16 TYP. II 2BFLANGE(206)1-1/4"DODGESC 2BFLANGE(206)1-1/4"DODGE10" Minimum ClearanceMLKEF10'- 0"4" Minimum ClearanceNQSC 2BFLANGE(2 06)1-1/4"DODGESC 2BFLANGE(206)1-1/4"DODGEI** Overall width determined by bearing and drive above dimensions are stated in inches. Designs and specifications are subject to change without notice. Hi Roller Conveyors are manufactured under several Patents and Pending LIFE dim ensionsSPECIFICATIONSHI LIFE MODELDESCRIPTIONS18243036424854606672ATR UNKING WIDTH (INSIDE)20263238445056626874BTRUNKING WIDTH (OUTSIDE)23 1/229 1/235 1/241 1/247 1/253 1/259 1/266 3/472 3/478 3/4BlTRUNKING WIDTH (OUTSIDE CHANNELS)29 3/433 1/239 1/245 1/251 1/257 1/261 1/468 3/474 3/480 3/4CTRUNKING HEIGHT (OUTSIDE)23 3/425 3/426 3/427 3/429 3/430 3/438404449 1/4DINLET OPENING WIDTH8101624344454545460EINLET OPENING LENGTH24303030303030364248FSTANDARD INLET HEIGHT19191919191919242424GCLEANOUT INLET HEIGHT1 5/81 5/81 5/81 5/81 5/81 5/81 5/81 5/81 5/81 5/8HINLET COVER LENGTH48545454545454606060ILO PROFILE OPENING HEIGHT12 3/414 3/415 3/416 3/418 3/419 3/423 3/425 1/229 1/232 3/4JTAIL WIDTH (LESS BEARINGS)27 1/233 1/239 1/245 1/251 1/257 1/263 1/269 1/275 1/285 1/2KSTUB TAIL LENGTH22 1/822 1/822 1/822 1/822 1/822 1/82932 1/832 1/835 1/2LTAKE-UP LENGTH RETRACTEDTake-up length + 36 7/8Take-up length + 43 3/4Take-up length + 47 3/4MTAKE-UP LENGTH EXTENDEDTake-up length x 2 + 36 7/8Take-up length x 2 + 43 3/4Take-up length x 2 + 47 3/4NSTD HEAD LENGTH999999121414140LO PROFILE HEAD LENGTH19191919191925 3/8NANANApDISCHARGE OPENING WIDTH21 1/827 1/833 1/839 1/845 1/851 1/857 1/863 1/869 1/875 1/8Q90 DEGREE DISCHARGE LENGTH28282830303044485456RLO PROFILE DISCHARGE LENGTH18181820202030NANANASSNUBBER DISCHARGE LENGTH696969696969839696102TDISCHARGE TO TRUNKING BOTTOM99999912NANANAUDISCHARGE TO TRUNKING BOTIOM9 1/49 1/49 1/49 1/49 1/49 1/413141415 1/4The Hi Life idlers have non rotating spindles that enter the hub on the outer end of the troughing idlers. The dual tapered roller bearings are deeply embedded in the center of the roller and are isolated from any exposure to the dust and contaminants on the inside of the enclosure. The center of the idler is isolated by an air space to prevent any conduction of heat from a failed bearing. Hubs are enclosed so that they cannot leak grease. Grease seals are on the upper end of the troughing idlers so gravity prevents the grease from leaking offset spacing of the three-piece idler reduces power requirements and induces less load support stress. The three-piece idler allows for a deeper trough than other spool shaped idlers used on the other Hi Roller models. This also eliminates slippage on the spool shaped idler. This means that the Hi Life Idler will provide more capacity for the belt width and greatly reduce the idler wear. The Hi Life is the ultimate in dust free long life Typical initial inlet with fixed skirts Below Typical cleanout inlet with swing-down skirtsDFEHGEHDIn let heights an d lengths can be custom ized to your specific applicationsHi Roller is more than a manufacturer. We can review your project on-site, make recommendations, prepare proposal drawings, and provide start-up assistance. We have found that a successful installation relies upon a clear understanding of the process, from the spouting and placement of the material on to the belt to the discharge and spouting out the other end. Put our design experience to work for you. Gradual Inclines and Sharp Upbends Stationary Intermediate Discharge Trippers Moveable Discharge Trippers and Plows Reversible Conveyors (Reloading in Both Directions) Two-way Discharge Valves Proportioning Gates Worm Gear Reduction Manual Belt Tensioners Load Cells for Belt Tension Monitoring V-Wheel Tail Supports Shuttle Conveyors Split Trunking to Facilitate Belt Splicing Quick-Draw Idlers and Grease Tubes Floor Supports and Hanger Brackets Cut-outs for Belt Misalignment Sensors Motion and Plug Sensors Galvanized and Stainless Steel Construction Metric Components Intermediate Sidewall Inspection Conveyors have long been known as the most gentle, efficient an d durable m eans of conveying custom built to your specific requirements. Some of our more popular models include:Available in belt widths from 18" to 54", this is our original model. The unique bell-shaped carrying idler provides the trough for the belt and utilizes two external bearings as opposed to the six internal bearings associated with a conventional idler. The bell-shaped idler also has built-in self aligning characteristics for both single and bi-directional in belt widths from 18" to 72", the Hi Life utilizes possibly the heaviest, longest life, most reliable conveyor idler available. Resembling a conventional conveyor idler, the Hi Life idler is much thicker, the bearings are much larger, and there are no brackets or bearings exposed to the internal atmosphere of the conveyor in belt widths from 16" to 36", the Mini Roller includes all the benefits of the Hi Roller in a lower profile design. The bell shaped carrying idler, head, and tail pulleys all have a smaller diameter. This conveyor is well suited for low in belt widths from 16" to 36", the Lo Roller utilizes a flat carrying idler to support the loaded weight of the belt and relies on the UHMW side slides to form a trough for the belt. The design provides continuous belt support and creates a seal at the Roller specializes in the custom design of enclosed belt conveyors to match your specific application. In addition to our standard models, we can also customize conveyors for your most unique applications. The Hi Bulk is an enmasse belt conveyor designed to move large quantities of material in a limited space. The Consignor is a belt conveyor with a totally enclosed, fully automated moveable discharge tripper. We look forward to helping you solve your most difficult material handling ROLLERHI LIFEMINI ROLLERLO ROLLERHI ROLLER CONVEYORS4511 N Northview AveSioux Falls, South DakotaUSA 57107-0833

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